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ZYK-2280 series automatic ink printing slotting die cutting machine
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ZYK-2280 series automatic ink printing slotting die cutting machine

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ZYK-2280 series automatic ink printing slotting die cutting machine

 

 

 

Printing group/color

Can be configured according to user needs

Printed board thickness

3/5/7 Layer corrugated board, maximum feed gap can be customized according to user requirements。

Maximum mechanical speed

100片/分

Maximum over paper size

2280×3500 mm

Maximum printing size

2280×3300 mm

Standard printing thickness

4-9mm

Max box edge width

50mm

Slot width x maximum depth

7mm× 550mm (can increase blade, increase slot depth)

Overall dimension

17000*7600*3500mm

Total weight (two-color slotted die stacking)

49000Kg

 

Machine functions:

1.Control system;Full computer PLC control system, can store 999 orders;Erasing memory, quick order change, the whole machine to zero, automatic version control precision。

2.Paper feeding section;Double bellows full servo pressure free paper feed system, paper feed wheel is driven by servo motor independently。Cardboard zero pressure transmission, effectively prevent face paper crush affect the printing effect and cardboard strength。Compared with the traditional mechanical front feed, it has the characteristics of high precision, high stability and low noise。

3.Printing department;Jiangsu "Haili" manufacturing mesh roller, rubber roller, ink transfer and printing effect is excellent。

4.Die cutting part: The use of German "Kobe" servo control, computer and speed independent drive, completely solve the impact of die cutting impact on the printing group, printing effect。Automatic compensation of the longitudinal phase velocity difference of the rubber pad roller, automatic movement of the transverse phase, improve the service life of the rubber pad。 

5.Transmission gear: 20 Cr-Mo titanium high quality alloy steel high frequency quenching treatment, high precision grinding, gear precision, strong wear resistance, stable and reliable transmission, up to the national level 6 standard。

6.Electrical control;Adopt the world famous brand "China Chint", "Shanghai People", "Schneider" stable and durable, easy to pick。

 

7.Bearings using the world famous brand, "Harbin", "NSK", "Luoyang" high precision, long life。

 

Paper feed function description:

First, leading edge feed paper

1. The front paper feed wheel is independently driven by servo motor。Compared with the traditional mechanical front feed, it has the characteristics of high precision, high stability and low noise。

2, the use of double bellows full servo pressure free paper feeding system, paper feed wheel driven by servo motor independently。Cardboard zero pressure transmission, effectively prevent face paper crush affect the printing effect and cardboard strength。Compared with the traditional mechanical front feed, it has the characteristics of high precision, high stability and low noise。

3, the suction frequency conversion to adjust the air volume, high pressure centrifugal fan air volume, according to the cardboard warping degree to adjust the air volume, increase the stability and accuracy of thin paper board and curved cardboard transmission。

Second, dust removal device:1, super wide cleaning brush to remove cardboard surface debris, improve printing quality!

3. Control function

1, touch screen centralized control, each unit phase, automatic zero, order storage, wipe board memory。

2, front panel control, host start, stop, host acceleration, deceleration and speed display。Paper fan acceleration, deceleration and speed display。Separate sheet feed and continuous feed paper control, and with automatic counting function。

3, side panel control, electric unit warning, pneumatic locking, safe and reliable。

4, 1, the position of the side baffle electric adjustment, equipped with automatic patching device。

2, the front plate lifting turbine box adjustment, instrument handle display scale, accurate position, easy adjustment。

 

Mechanical leading edge paper feeding principle (as shown in Figure I) :

 

The cardboard is initially placed on the table, and is in close contact with the table by suction。When starting, the 1, 2 and 3 wheels rotate together, and the platform mechanically sinks。The three rows of rubber wheels protrude into contact with the cardboard, and the cardboard is pushed through the front stop gauge into axis A and B with the rotation of the wheel, and is fed into the printing department by axis A and B。

Regardless of the width of the cardboard, the number of weeks rotated by 1, 2 and 3 rounds is certain, about 18-22cm.At this time, the platform rises, the cardboard is lifted away from the rubber wheel, at this time, the top pile of A stack of cardboard, plus the suction under the cardboard, if the cardboard wants to move forward smoothly, the A and B axis must increase the pressure, otherwise the cardboard will slip, causing the cardboard to be scrapped。Increasing the A and B axis pressure also causes damage to the corrugated cardboard, which directly affects the physical index of its compression resistance, and the carton factory has to add gram weight on the paper, causing unnecessary waste。

 

Servo leading edge paper feeding principle (as shown in Figure II) :

 

Servo paper feed is six rows of rubber wheel shaft respectively installed a servo motor, six rows of rubber wheel protrudates out of the board all the year round, the board by the suction effect directly and the rubber wheel closely combined。Before starting, first set the width of the cardboard on the computer, such as the cardboard is 45cm, set 45cm。When starting, 6 rows of rubber wheels rotate together to make the cardboard move forward, when the cardboard moves forward, the No. 6 wheel is exposed first, it stops, the current line to the No. 5 wheel is exposed, the No. 5 wheel is also stopped, and the No. 1 wheel is also stopped when the No. 1 wheel is exposed, then the cardboard 45cm is all fed into the paper guide bellows。The second piece of cardboard fell on the rubber wheel,The rubber wheel is waiting for the second cycle,Send another 45cm,And so on,The cardboard goes over the front stop gauge and is caught in the paper guide bellows,The paper bellows are fed forward by three rows of rubber wheels,The three axes of the paper guide rubber wheel are uniformly transmitted by the servo motor through the synchronous belt,The speed is synchronized with the printing cylinder,So the cardboard is smoothly fed into the printing department。The cardboard is not subjected to any pressure from entry to exit, so the corrugated is not damaged, which ensures the physical index of the compression resistance of the cardboard, and there is no need to increase the gram weight of corrugated paper and face paper to ensure the compression resistance parameters。

 

 

Mechanical leading edge feed and servo leading edge feed comparison:

With the same compressive physical parameters, the servo paper feed can save 40g/m2 of paper by pressing five layers of cardboard, and 20g/m2 of paper can be saved by three layers。

Production of 20000m2 five-layer carton a day, 20000*40=800000g=800kg*3000 yuan/ton =2400 yuan。

Production 300 days a year *2400 yuan =720000 yuan

 

Printing department function introduction:

First, printing roller

1. The printing roller uses high-quality steel surface grinding, hard chrome plating on the surface, and has a central reference line in the axial direction and a sticky benchmark line in the circumferential direction。

2, dynamic balance adjustment, smooth operation, adapt to high-speed operation。

3, ratchet fixed roll plate shaft, with a hanging plate groove, adapt to quick change。

4, high-precision planetary wheel phase adjustment mechanism, dynamic, static can do 360 degrees positive and negative adjustment, encoder control device。

5, install foot switch, easy to hang plate, wipe plate。

6, manual printing roller axis adjustment mechanism。The maximum momentum is plus or minus 5mm。

7, press the return to zero switch, printing roller back to zero, easy to change order operation, shorten the time of change order, reduce cardboard waste。

Two, printing roller

1, the use of high-quality seamless steel pipe refining processing, dynamic balance correction, smooth operation, surface grinding, hard chrome plating。

2, the impression gap adopts rack square sleeve type fine adjustment device, fast plate hand adjustment, dial display, easy adjustment, turbine self-locking。

Three, mesh roller

1, metal roller diameter φ293。

2, pneumatic roller automatic lifting device and shutdown rotation device, when the paper feed roller drop and plate contact, stop the paper feed roller automatically rise and plate separation, in order to protect the plate;Automatic idling when not printing, prevent ink drying。

3, the use of high-quality seamless steel refining processing, dynamic balance correction, surface grinding, hard chrome plating, customize the required mesh shape。

Four, rubber roller

1. Diameter of rubber roller φ288。

2, the use of high-quality seamless steel pipe refining processing, dynamic balance correction。The surface of the steel pipe is covered with imported natural rubber, high surface finish, stable and consistent hardness, the use of triple coating process, so that the surface has both hardness, the middle and buffer, increase the overall rubber roller elasticity, the scraping effect is better, the fine print of the dot higher clarity, longer service life。

3, beyond the clutch type automatic idling device to prevent ink drying。

4, surface high grinding, suitable for high-precision dot and large area printing。

5, fine tuning device to ensure uniform ink。

6, the rubber roller is equipped with a pressure fine adjustment device at both ends, so that the pressure of the whole roller is consistent, so as to play a better ink effect。

7. The ink pressing device is installed between the mesh roller and the rubber roller, which cancels the protection plate on both sides to ensure that the ink does not leak when the high-speed boot is working, thus fundamentally solving the traditional ink dumping problem。

Five, ink supply system

1, pneumatic diaphragm pump, simple operation, easy maintenance, stable ink supply。

2, automatic cycle cleaning, automatic ink。

3, filter screen filter impurities to ensure printing quality。

4. Stainless steel is not easy to corrode。

5, lack of ink alarm, each group of independent ink supply, with mechanical and electronic cooperation to automatically detect whether the ink in the ink bucket is used up, once the lack of ink will prompt the operator to pay attention through the electric bell, and connected with the computer, which group of lack of ink will appear on the display screen, play an auxiliary role in reducing cardboard waste。

Six, phase adjustment mechanism

1, planetary gear structure

2, electric adjustment plate 360-degree position。(In either running or stopped state)

Seven, phase fixing system

1, electromagnetic brake device。

2, the unit clutch, transmission gear original mesh point unchanged。

 

 

Slot section function description:

One, single knife grooving

1. The diameter of the slotted upper tool shaft is 345mm. It adopts high-quality seamless steel pipe refining, dynamic balance correction, smooth operation, surface grinding, hard chrome plating。

2, slotting upper and lower cutter head, electric joint adjustment box length, box width slot position, box height computer adjustment, four tool synchronization, length and width adjustment, upper and lower cutter head, upper and lower line, paper knife, paper bar, ruler pointer electric joint shift, save time。Smooth movement and accurate positioning。

3, slotted phase, planetary gear structure, encoder signal transmission, full electric control。

Two, pressure shaft

1, the pressure shaft is made of high-quality seamless steel pipe refining processing, dynamic balance correction, smooth operation, surface grinding, hard chrome plating

2, the wire wheel is installed on the transverse linkage wall panel, and the electric connection adjustment of the wire position is completed once。

 

 

Die cutting part function introduction:

1, the use of Germany "Kobe" servo control system, computer and speed independent drive, completely solve the impact of die-cutting impact on the printing group, printing effect。Improve the service life of printing and paper feed gears。

2, die cutting roller, rubber cushion roller are 45# high quality steel finishing, after surface grinding hard chrome plating。

3, static and dynamic balance correction, good running stability。

4, the pneumatic separation tool device, empty machine operation and phase adjustment of the tool die pneumatic separation, in order to protect the rubber pad, prolong the service life of the rubber pad。

5. The rubber pad roller is equipped with a mechanical spiral wheel type transverse 42mm swimming device to extend the service life of the rubber pad。

6, phase adjustment device: planetary gear structure, large torque, small transmission gap, gear mechanical wear is minimal, long-term maintain transmission accuracy, extend service life。

7、配置7.0 inch color touch screen, die cutting phase using PLC and full computer control, can achieve 360 degree adjustment, (operation, stop can be adjusted) adjustment accuracy 0.02mm。

8, speed difference compensation device, can control the rubber pad roller surface line speed, (because the rubber pad outer diameter in the process of use is constantly getting smaller) compensation device can make the rubber pad roller line speed is completely controlled by the knife die, so that the mold cut the carton, the carton and the knife mold shape is completely consistent。

9, rubber pad grinding device, in the production of die cutting can be set a certain number, need to repair the rubber pad can start the repair tool motor, (hostIt is also opened at the same time) for repair, which can make the rubber pad used repeatedly and improve the utilization rate of the rubber pad。

 

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Hebei Jixing carton equipment Co., LTD

Address: 345 Guanzhou Road, Dongguang County, Cangzhou City, Hebei Province
Telephone (TEL) :
0317-7722358
Fax (FEX) :0317-7896188
Website (WEB) :www.optimumconsultancy.net
E-mail Address:pack@jstarchina.com

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Hebei Jixing carton equipment Co., LTD